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Product: CNC Copper Busbar Fabricator
Serial：HQ600-SP
Main Function:
High-speed shearing, punching, chamfering, and embossing (all varieties of round, square, bespoke holes, and slot patterns) for copper and aluminium busbars, specifically tailored for the Australian electrical sector.
Main Features:
This high-performance Busbar Processing Machine specialises in the fabrication of copper and aluminium conductors for high and low voltage switchboards. It delivers superior efficiency, low energy consumption, and millimetre precision within a modern, user-friendly industrial design.
Featuring unique processing principles and a patented hydraulic cylinder system, this machine offers a massive daily capacity of several tonnes, making it the premier choice for professional Australian busbar workshops.
The system allows for single clamping of long busbars, fully automating the punching and shearing sequence without manual intervention via intelligent automatic clamp switching. Includes optional 7/8-punch and 1-shear inline die banks; embossing functionality is available as standard.
The shearing unit utilizes a single-pole hedge scissor mechanism, ensuring zero material waste and perfectly clean edges after every cut.
The hardware comprises a heavy-duty feeding table, high-stability mould base, precision conveying system, German-grade servo control unit, and an integrated assistant design system for stable, reliable operation.
Equipped with a bespoke user interface and our self-developed BMC busbar processing software, the system provides real-time monitoring and advanced program diagnostics.
The mould base, cast from premium ductile iron, offers exceptional wear resistance, guaranteeing the long-term concentricity and alignment of all punching dies.
Technical Parameters (Australian Metric Standard)
| Parameter | HQ400-S-7P/8P | HQ600-S-7P/8P |
|---|---|---|
| Nominal Pressure | 400KN | 600KN |
| Maximum Processing Size | 12×160mm | 15×200mm |
| Punching Range | Φ4.3-25mm | Φ4.3-35mm |
| Maximum Number of Molds | 8punch / 1shear / 1emboss | 7punch+1emboss / 1shear |
| X-Axis Express | 2000mm | 2000mm |
| X-Axis Positioning Speed | 60m/min | 75m/min |
| Y-Axis Express Travel | 860mm | 960mm |
| Y-Axis Positioning Speed | 35m/min | 35m/min |
| Z-Axis Express Travel | 2000mm | 310mm |
| Z-Axis Positioning Speed | 35m/min | 35m/min |
| Punching Accuracy | ±0.2mm | ±0.2mm |
| Positioning Accuracy | 0.10/500mm | 0.10/500mm |
| Punching Speed | 100 times/min | 120-150 times/min |
| Number of Control Axes | 6 Axis | 6 Axis |
| Machine Dimensions (L×W×H) | 10500×2750×1700mm | 10500×2900×1800mm |
Premium Component Options for Australian Industry
| Component | Standard Configuration | Premium Configuration |
|---|---|---|
| Main Drive Motor | Juli | ABB (Swiss) |
| Hydraulic Pumping Unit | Taiwan Hydromax | American Albert |
| Hydraulic Valving | Taiwan Litand | German Rexroth |
| Linear Guides & Screws | HIWIN / TBI / PMI | HIWIN / TBI / PMI |
| Servo Drive System | Exton | German Rexroth |
| HMI / Industrial PC | Taiwan PanelMaster (Touch) | Beijing Qiyang |
Standard Accessories:
Included: 8 sets of precision punching dies, 1 premium shearing blade, 1 comprehensive maintenance toolkit, and detailed operator manuals with Australian compliance certificates.
Video Demonstration: High-Speed Busbar Fabrication in Action
HQ600-S-7P CNC Busbar Processing Centre — Australian FAQ
Q1: What materials are compliant with the HQ600-S-7P for the Australian market?
A: The machine is purpose-built to process high-conductivity copper and aluminium busbars, essential for Australian Switchboard and Distribution Board Manufacturing, as well as mining and industrial control cabinets.
Q2: What are the machine's maximum processing capacities?
A: The maximum material size is 6000 × 200 × 15 mm. It easily handles busbar thicknesses up to 15 mm and widths up to 200 mm.
Q3: How is the tooling configured for multi-stage fabrication?
A: The HQ600-S-7P features a straight-column inline die bank with 7 punching stations, 1 shearing station, and 1 embossing station, allowing for complete fabrication in a single pass.
Q4: What drive and hydraulic systems power the unit?
A: The system delivers 600 kN of hydraulic force, powered by high-efficiency ABB motors (Swiss engineering) ensuring reliability in the harsh Australian climate.
Q5: Which control systems govern the 6-axis movement?
A: We utilize the German Beckhoff control system paired with German Rexroth servo drives for ultra-precise, closed-loop positioning accuracy across all 6 axes.
Q6: What precision can I expect for my switchboard projects?
A: X and Y-axis accuracy is 0.10 mm per 500 mm, with travel ranges of X: 2000 mm, Y: 960 mm, and Z: 310 mm, perfect for complex AS/NZS compliant designs.
Q7: What are the operational speeds of the punch and shear?
A: Under load, the X-axis positions at 75 m/min. Working speeds reach up to 40 m/min, with punching frequencies of 120-150 hits per minute.
Q8: What is the footprint of this industrial workstation?
A: The complete dimensions are 10,500 × 2,750 × 1,800 mm with a total machine weight of 6,700 kg, designed for heavy-duty industrial environments.
Q9: Does it support CAD/CAM integration for modern drafting offices?
A: Yes, it is fully compatible with international CAD/CAM software, allowing Australian engineers to import designs directly for automated production.
Q10: How can I book a demonstration or get a local price?
A: For the latest Australian pricing, lead times, and local support, please contact our regional sales team. We offer video demos and on-site training for all Australian customers.
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